Dover AFB - Hangar Door Plug

Statement of Work 714 North Hangar Door Plug Bldg 714 736 AMXS Dover AFB 10 December 2025 Characteristic Description 1. Purpose & Function The purpose of this procurement is to acquire an inflatable hangar door plug system for Hangar 714 North. The hangar's current aperture doors are fitted for C-5 aircraft, creating significant air gaps when a C-17 is hangared. This condition prevents C-17 maintenance operations during winter months due to the inability to maintain a climate-controlled environment and the risk of pipes freezing. The required plug must create an effective thermal and weather seal around the fuselage of a C-17 to resolve this issue, enabling year-round maintenance capability and preventing damage to hangar infrastructure. 2. Installation & Compatibility - The system must be installed on the existing hangar doors of Building 714 North using a bolt-on, corrosion-resistant aluminum rail system (Keder rail). - The plug's edges shall feature a reinforced Keder seam for secure retention in the rail. - Installation of the rail must not interfere with normal hangar door operation. - Installation shall require a crew of no more than two (2) people and require no specialized training. 3. Materials & Construction - Fabric: The inflatable body shall be constructed from a high-strength, lightweight, fire- retardant (FR) technical fabric. The material must be resistant to puncture, UV degradation, and common aviation fluids including fuel, oil, and hydraulicl. - Rails: The Keder rails shall be made of high-grade, corrosion-resistant aluminum. 4. Performance - The inflation system shall fully inflate the plug in under three (3) minutes. - The plug shall operate effectively in a temperature range of -22°F to 158°F (-30°C to 70°C). - The fully installed system must withstand wind loads of up to 50 MPH without damage or deflation. 5. Portability & Storage - The entire system (plug and accessories) when packaged for storage must not exceed a weight of 85 kg (approx. 187 lbs). - The dimensions of the stored package shall be approximately 100cm x 80cm x 70cm. 6. Safety - Fabric must meet or exceed NFPA 701 standards for fire retardancy. - The inflation blower must be electrically safe (110V AC), guarded, and include a pressure relief valve to prevent over-inflation. 7. Warranty - The contractor shall provide a minimum 12-month warranty covering all parts and labor for material defects and workmanship. 8. Kit & Delivery The delivered system must be a complete kit, including: - Inflatable Door Plug - Electric Blower (110V AC) - All required Keder rails and mounting hardware - A durable storage bag - An on-site repair kit for minor punctures - Laminated, weatherproof installation and re-packing instructions. -- 1 of 1 --