MXS Wheel and Tire Shop Equipment

141 MXS Wheel & Tire SUBJECT: Salient Characteristics – Aircraft Wheel Shop Equipment 1. Purpose: This memorandum covers the requested salient characteristics for purchasing aircraft wheel shop equipment for use in the 141st Maintenance Squadron (MXS) Wheel & Tire shop. The requirement consists of the items listed below. If unable to fulfill all requirements listed herein, please contact the point of contact below to discuss any concerns. 2. The requirement consists of the following: One (1) Dynamic Universal Bead Breaker or equivalent meeting all characteristics below. Gentle rotational bead breaking (not a ring press) with low-noise bead breaker designed for the latest generation of radial and bias aircraft tires in use on aircraft including the A320, A340, A350, A380, B737, B787, B777-ER, B747-8, and ERJ 190. The Bead Breaker must come standard enclosed on three (3) sides with safety mesh; not to be external fencing. Required 3 phase amperage shall not exceed 16 amps. DUBB NG auto is an option. Consists of: 1 ea. Dynamic Universal Bead Breaker 1 set of universal centering cones (2 ea.) 2 ea. instruction and maintenance manuals including illustrated parts lists in English Technical details: - Maximum tire diameter: 1,702 mm (67 in) - Minimum tire diameter: 534 mm (21 in) - Maximum rim diameter: 762 mm (30 in) - Minimum rim diameter: 330 mm (13 in) - Maximum tire width: 711 mm (28 in) - Maximum tire weight: 250 kg (551 lbs) - Dimensions (L x W x H): 2,551 x 2,812 x 2,230 mm (101 x 110.7 x 88 in) - Weight: 2,600 kg (5,732 lbs) - Electric supply: 50/60 Hz, 400V, 3-Phase, 16A fuse - Paint: Frame RAL 5010 (blue), press arms RAL 1003 (yellow) or equivalent - Installation: Unit must be bolted to the floor and connected to electric mains. Mounting bolts and connection cable included. Reference KUNZ Item # 111.3100 or equal One (1) Universal Assembly and Disassembly Stand or equivalent meeting all characteristics below. Fully hydraulically operated stand featuring wheel lifting, lowering, tilting up to 90 degrees, and wheel clamping/releasing for comfortable, one-man assembly and disassembly operations. The stand should have two (2) fully integrated overhead beams with hoist and possess a stand that can raise and lower the build platform for ergonomics of operator. Consists of: 1 ea. UAS Universal Assembly and Disassembly Stand 2 ea. instruction and maintenance manuals includes parts lists in English Technical details: - Adjustable working height: 750–1,300 mm (29.5–51 in) - Dimensions (L x W x H): 2,420 x 2,185 x 1,702 mm (95.3 x 86 x 67 in) - Weight: 850 kg (1,874 lbs) - Electric supply: 50/60 Hz, 400V, 3-Phase, 16A fuse (offeror must confirm local electrical requirements prior to order) - Paint: Frame RAL 5010 (blue), clamping head RAL 1003 (yellow) or equivalent - Installation: Unit must be bolted to the floor and connected to electric mains. Mounting bolts and connection cable included. - Note: A set of clamping and ejection plates is required for operation of the UAS Reference KUNZ Item # 131.4000 or equal One (1) Clamping Plate with Handgrips & Ejection Plate Set, 250 mm or equivalent meeting all characteristics below. Required for use with the UAS Universal Assembly and Disassembly Stand. Different clamping and ejection plate sets may be required depending on wheel hub sizes serviced. Reference KUNZ Item # 130.5254 or equal Two (2) ea. Wheel Adapter Rings or equivalent meeting all characteristics below. High-precision wheel adapter rings for use with the UAS Universal Assembly and Disassembly Stand. Exact specifications and pricing to be determined based on wheel CMM data or wheel data request information provided by the Government. Reference KUNZ Item # 132.5204 or equal Reference KUNZ Item # 132.5202 or equal One (1) Double Overhead Beams or equivalent meeting all characteristics below. Installed on top of the UAS. One beam is used for attachment of a UTS Universal Torquing System; the second beam is equipped with a hoisting device for lifting aircraft rim halves during wheel assembly and disassembly. Consists of: 2 ea. overhead beams 1 ea. electric-driven hoisting device 1 ea. tool for lifting rim parts Technical details: - Slewing angle: 315° - Hoisting device capacity: 125 kg (276 lbs) - Length of beam (UTS attachment): 1,591 mm (63 in) - Length of beam (hoisting device): 2,150 mm (85 in) - Dimensions with UAS (L x W x H): 2,417 x 2,051 x 3,456 mm (96 x 81 x 136 in) - Paint: RAL 1003 (yellow) or equivalent - Mounted on top of the UAS and connected to UAS control cabinet. Reference KUNZ Item # 130.6750 or equal One (1) Universal Torquing System 420 Nm or equivalent meeting all characteristics below. Dual-spindle nut runner/setter system with computer-controlled torque. Features programmable wheel and operator ID; spindle distance and required torque are set fully automatically based on programmed wheel P/N. Equipped with a 12-inch display providing guidance during the torque process including bolt positioning, torque sequence order, and color-coded bolt status indication. Consists of: 1 ea. Universal Torquing System 420 Nm 1 ea. control unit for Universal Torquing System 2 ea. instruction & maintenance manuals; includes illustrated parts lists in English Wooden transport crate for Truck/Air/Sea transport Technical details: - Torque range: 42–420 Nm (30.9–310.0 ft-lbs). - Accuracy: 0.5% from 420 Nm - Angle of rotation resolution: 1° - Dimensions UTS (L x W x H): 1,080 x 1,708 x 1,070 mm (42.5 x 67.2 x 42.1 in) - Dimensions control unit (L x W x H): 650 x 650 x 1,800 mm (25.6 x 25.6 x 70.9 in) - Weight – UTS: 190 kg (419 lbs) - Weight – control unit: 175 kg (386 lbs) - Electric supply: 50/60 Hz, 400V, 3-Phase, 16A fuse. - Paint: RAL 5010 (blue) or equivalent - Installation: Unit must be connected to electric mains and compressed air supply. Connection cable and …