What this opportunity is
The Department of Agriculture is seeking a heavy-duty turntable pallet wrapping machine, specifically designed with advanced control features and a robust film delivery system. This opportunity is set aside for total small businesses, making it suitable for small manufacturers or suppliers in the machinery sector (NAICS 333993). The notice type is a combined synopsis/solicitation, indicating that interested vendors should prepare to submit proposals rather than simply tracking the opportunity.
Analysis by Mindy, grounded in the SAM.gov notice.
Description
Orion Custom HPD Specifications
1
Stretch Wrappers Made with
Pride in the USA
High Profile, Heavy-Duty,
Stretch Wrapping Machine
IntelleView Control Features
Easy to Use Color Touch-Screen HMI
Separate Top/Bottom Wrap Counts adjustable from 1-9
Separate Up/Down Film Carriage Speed Controls
Tamper Resistant, Password Protection
Industrial Switches for E-Stop & Main Power
Lock-Out capable Main Power Switch
Cycle Counters & Fault Code Records
One Touch - High / Low Turntable Speed Toggle
Touch-Screen Film Tension Control Adjustment
NEMA 12, UL Approved Control Panel
English & Spanish Languages
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Orion Custom HPD Specifications
2
Film Delivery System
20" S-Carriage Powered PreStretch Film Delivery System
260% Standard PreStretch (Sprocket changeable for adjustment)
Over 180 degrees of film roller contact for less neckdown
Automatic Film Force-to-Load Control and Corner Compensation
Large Opening Insta-Thread™Easy "Drop-In" Film Threading
Adjustable Film Dancer Bar with Non-Wearing Sensor
Precision Polyurethane PreStretch Rollers for Consistent
Film Yield
Large viewing window
Film Carriage Down Obstacle Detection, stops drive
No Lube Belt Lift/Lower System with "Drop-Lock" Technology
Insta-Sense™ Film Out/Broken Sensing Logic
Automatic Load Height Detection Photocell
Film Roping Bar to Lock Load to Pallet
All AC Motors with Variable Frequency Drives
Power Track Film Carriage Cable Carrier
Turntable Structure, Support & Drive
6,000 Pound Turntable Load Weight Capacity
Up to 15 RPM Variable Speed with adjustable soft-start
Precision Ring Bearing Turntable Support
Direct Chain/Sprocket Turntable Drive
AC Drive Motor with Variable Frequency Drive
Electronically Adjustable Acceleration/Deceleration (soft-start)
Secondary Turntable Speed Mode
Dual Structural Steel Tube Base Frame
48" x 48" Formed and Welded 5/16" Plate
System Documentation
A Systems Manual via QR code, which includes:
Introduction and Safety Preventative Maintenance
System Description Electric/Pneumatic Schematics
System Orientation Mechanical Assemblies
Troubleshooting and Alarm Recovery Recommended Spare Parts List
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Orion Custom HPD Specifications
Base Machine
Heavy Duty with Color Touch-Screen & Deluxe Control Features
30" Insta-Thread 260% Carriage with Insta-Cut
Special Load Height Photocell for Dark/Opaque Loads
Custom Options
Extended Mast for Loads up to 110” tall
Electronic Weigh Scale Package incorporates load cells into the machine's base
frame. Includes digital weight indicator, gross, net, tare, zero keys, RS232 port, IP65 rating.
18" Base Extension from Tower
Dark Load Photo Eye Basic Spare Parts Kit
HPD STANDARDS
Turntable & Load
Turntable RPM Up to 15 RPM with adjustable soft-start
Maximum load weight up to 6,000 lbs.
Minimum load size 36" w x 36" l x 15" h
Maximum load size 55" w x 55" l x 80" h
Controls & Drives
PLC Controller Allen Bradley Micro 850 PLC Controller
Control panel HMI Allen Bradley Panelview 800 7" Color Touch-Screen HMI
Motors AC motors with Schneider ATV12 VFDs
NEMA rating NEMA 12
Safety rating Category 0 - no safety rating
Film & Carriage
Film width - film carriage 20" wide, up to 110 gauge
Film pre-stretch 260% (pre-stretch may vary based upon film gauge)
Independent carriage up/down controls Variable speed up & down
Independent top/bottom wrap counts Up to 20 wraps available
Structure & Finish
Base frame Structural steel tubing
Film Mast Structural steel tubing
Finish Baked-on powder coat paint
Utilities
Standard voltage 120/1/60, 20 Amp electrical service(not suitable for GFIC)
Main electrical enclosure Built to UL508A standards and UL listed (Enclosures optioned for CE
will not carry a UL label)
Finishes
Purchased components Manufactures standards (includes finish)
Welds Skip welds (non-continuous)
Finish - painted Traffic grey powder coat
Finish - plated Clear zinc, gold zinc, anodized
Finish - wear surfaces Stainless steel or hard anodized
Electrical enclosures Standard gray
Warranty
Components 1 year or manufacture’s stated warranty https://www.orionpackaging.co
m/parts-and-service/orion-
warranty/
Structural frame 5 years
Pre-stretch rollers Lifetime
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Orion Custom HPD Specifications
Layout Drawing
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Source: SAM.gov, as posted. Verify the current solicitation before responding.